Manufacturing Facilities

At Cooper, the manufacturing process is continuously updated to comply with the latest global standards and customer specifications. The production process is constantly monitored, to ensure consistency of quality. We use high performance machine tools in each phase of the process to achieve the desired quality requirements through optimized machining operations.

Our manufacturing plants are equipped with precision casting, machining and honing facilities. The critical machines have been imported from renowned global manufacturers such as Junker, WMW, Mori Seiki, Hommelwerke and Nagel, handled with robotic/gantry lines.

Machining

  • 280-CNC turning lathes
  • 12-Horizontal machining center
  • 15-Vertical machining center
  • 4-Horizontal boring machines
  • 4-Vertical boring machines
  • 9-Honing machines
  • 6-Grinding machine (Cylindrical & Center less)
  • 50-Heavy duty turning lathe
  • 6-Milling machines
  • 7-Drilling machines
  • 2 –5 axis CNC machine
  • 2 –VTL Machine
  • 36 robots for machining line
  • Gantry cell for CNC turning machines

Aluminium

  • High Pressure die casting machine.
  • Low pressure die casting machine
  • Gravity die casting machine
  • Metal Analyzer
  • Density Index Machine
  • Decoreing Machine
  • Melting and Holding Furnace- 3

Cast iron: Centrifugal Plants

  • 22 -Inductotherm induction furnaces ranging from 500 to 2200 Kgs
  • 18 –Six head carousel centrifugal casting machines
  • 2 –Eight head carousel centrifugal casting machines
  • 2 robots for handling for Eight head centrifugal casting machine
  • 10 –Single Centrifugal casting machines
  • 8 Shot blasting machines
  • 7 Stress Relieving Furnace

Cast iron: Sand Plants

  • 2 -Inductotherm induction furnaces ranging from 500 Kgs to 3 Ton Capacity
  • OMEGA sand mixer -20 & 10 ton/per hour capacity
  • Fast Loop, Roll over, Vibrating tables etc
  • Painting station, Conveyorised assembly & pouring stations
  • Core shooter - Shell 5 & cold box -5
  • Sand Thermal reclamation unit

All the automated lines are equipped with the facility of auto gauging, which is used to gauge the component and give the feedback to the machine for the correction factor if the component doesn’t conform to the prescribed specifications. The robot picks the component from the machine or intermediate station & puts on the gauge, the gauge inspects it with the electronic probes & plc based system for the dimensions. Having the auto gauge in the line has increased the quality level and the consistency in the component dimensions. This avoids manual interventions, reduces manpower & provides maximum output. The component which doesn’t conform to the specifications comes out of the system automatically. This is a completely unmanned operation.